Tailored for high-power electric forklifts, this 80V 4PzS500 lead-acid traction battery ensures dependable performance in rigorous industrial settings. Equipped with airtight insulated connectors, it withstands heavy use, delivering 1500 cycles at 80% DOD for logistics and material-handling machinery.
FOBERRIA's 80V 4PzS500 is a tubular lead acid battery engineered for heavy-duty electric forklifts and industrial electric vehicles. As a Chinese industrial battery manufacturer, we source cells from suppliers with 5+ years of industry track record and rigorous quality verification processes. Each unit comes pre-assembled with airtight, insulated cell connectors and corrosion-resistant bolts to minimize energy loss during operation.
With overall dimensions of 1023×705×625mm and a total weight of 1211kg, this battery fits most standard 80V forklift models without modification. It delivers 500Ah rated capacity at 5-hour discharge rate, supporting continuous operation for 8+ hours in warehouse and logistics environments. All units are backed by a 2-year manufacturing warranty covering performance defects.
Technical Specifications
Item
Specification
Industry Benchmark
Model
80V 4PzS500
-
Nominal Voltage
80V
80V
Rated Capacity
500Ah (5hr rate)
480Ah
Cycle Life
1500 cycles at 80% DOD
1200 cycles at 80% DOD
Single Cell Dimension
83×198×566(592)mm
-
Single Cell Weight
27.6kg
-
Total Weight
1211kg
1250kg
Battery Type
Tubular Lead Acid
Flat Plate Lead Acid
Certification
CE, MSDS
CE
HS Code
85072000
-
Core Features & Operational Benefits
Long Cycle Life Construction
High-density tubular plates with advanced lead alloy formulation enable 1500 deep discharge cycles, 25% more than standard flat plate batteries. This reduces battery replacement frequency by 30% over a 5-year operational period, lowering total fleet ownership costs.
Low-Maintenance System
Float-type vent plugs and integrated electrolyte level sensors allow visual inspection of fluid levels without opening cell caps. This cuts routine maintenance time by 40% and reduces risk of electrolyte spillage in industrial settings.
Optimized Energy Transfer
99.99% pure copper lead cables provide 15% better conductivity than standard copper alternatives, minimizing energy loss during charging and discharging cycles. Airtight insulated connectors prevent electrical leakage and extend component lifespan.
Battery Component Design
Cells: 40 individual 2V cells connected in series to deliver 80V total voltage
Vent Plugs: Float-equipped caps for quick electrolyte level monitoring
Lead Cables: Pure copper connectors for efficient power transfer
Terminal Plugs: Standardized interfaces for seamless vehicle integration
Level Sensors: Built-in indicators to alert operators of low electrolyte levels
Reinforced Battery Box: Steel enclosure that supports full battery weight and protects cells from impact damage
Industry Applications
Electric Forklifts: Compatible with 1.5-5 ton counterbalance forklifts for warehouse and distribution center operations
Industrial Electric Vehicles: Power supply for pallet trucks, stackers, and order pickers
Electric Mobility Equipment: Stable power output for electric wheelchairs and mobility scooters
Backup Power Systems: Emergency power for factory automation and industrial control systems
Quality Control & Certifications
Every 80V 4PzS500 battery undergoes three stages of testing: raw material inspection, individual cell performance testing, and final assembly load testing. We only work with suppliers who hold ISO 9001 certification and maintain consistent quality standards. All units carry CE and MSDS certifications for global shipping compliance.
Packaging & Delivery
Minimum Order Quantity: 5 sets
Packaging: Standard export wooden cases with foam padding to prevent transit damage
Production Lead Time: 15-20 days after payment confirmation
Shipping Options: Sea freight (30-45 days worldwide), air freight, and express delivery for urgent orders
Customization: Custom dimensions and terminal configurations available upon request
FAQ
What is the charging time for the 80V 4PzS500 battery?
A full charge takes approximately 8-10 hours using a standard 80V forklift charger. Opportunity charging during breaks can extend daily operational time.
How do I maintain the 4PzS500 lead acid battery?
Routine maintenance includes monthly electrolyte level checks, terminal cleaning, and equalization charging every 3-6 months. Detailed maintenance instructions are included with each unit.
What is covered under the warranty?
The 2-year warranty covers manufacturing defects and performance issues that prevent the battery from meeting rated specifications. Free cell replacement is provided for defective units within the warranty period.
Ready to upgrade your forklift fleet power system? Request a custom quote or download the full specification sheet today. Our engineering team provides 24/7 technical support for commercial clients worldwide.
